1、 Application overview of warehouse light picking system
For a long time, it has been an important and difficult problem how to make the warehousing, picking and other operations of warehouse materials as fast and accurate as possible and reduce the dependence on professional labor.
Its core requirement is how to accurately and quickly update the warehouse material status data and how to effectively record the material receipt and issue behavior.
The core pain points are summarized as follows:
many
There are many SKU in the warehouse, and the absolute value of the total amount of goods is large
General types: up to 100+
Quantity: up to 10000+
slow
The speed of picking goods in large quantities in the warehouse is slow
Rely on labor
Error prone rework
expensive
Labor costs are getting higher and higher
It is increasingly difficult to recruit workers
Workers are becoming more and more difficult to manage
難
Data management difficulties
Slow data entry speed
Difficult data statistics
2、 Scheme & Implementation
In order to solve the above problems, Shanghai Leanwo launched the warehouse lighting (light sorting) sorting system (prodog PTL)
Install an electronic tag for each warehouse location, which includes an alarm light, an ink screen and a button.
When receiving in / out and picking tasks, the electronic tag displays the corresponding information and flashes a light to prompt the warehouse keeper to take out / put in materials.
After completion, the warehouse keeper presses the button on the electronic label, and the completion information is uploaded to the prodog PTL system. The process is as follows
The whole process of light on picking (video shown on the right)
Batch print issue doc
Scan QR code of delivery order
The system automatically lights up and displays the outbound quantity
After the outbound operation is completed, press the button to shoot out the light to complete the outbound operation
It can support the consolidation of issue documents and further improve the operation efficiency
Special instructions for picking light label
The system supports wireless / wired lighting labels
In the normal production warehouse, the wireless light label battery can support the operation for more than 1 year
Support low battery prompt function
Provide a complete set of installation fixtures for light labels to prevent collision and collision
3、 Realize benefits
The following benefits can be obtained by using the linked prodog PTL light picking system:
Do not pick workers: simple training can quickly go to work.
High efficiency: the picking list can be consolidated and sorted manually
Quick cost recovery: save at least one operator and return the cost for up to 2 years
Accuracy of stock in and stock out: the error rate continues to decline
Wide scope of application: applicable to warehouses of electronic components / standard parts / finished products / raw materials, etc
Controllable cost: high rate of return on investment
Easy implementation: launch in 10 days and roll out quickly
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