Case: digital management of materials in kitchen electric manufacturing industry of Yitian Co., Ltd
Case: digital material management of Shanghai Textile Group wine travel Linen Industry
July 18, 2020
Case: laboratory material control of Shenzhen Institute of Metrology and quality testing
July 24, 20201、 Company profile
The client of this project is Zhejiang Yitian intelligent Kitchen Appliance Co., Ltd., a high-end integrated kitchen appliance manufacturing enterprise integrating professional R & D, production, sales and service. It is an enterprise listed on the gem.
2、 Core pain points and needs
The core pain point of Yitian warehouse material management is: how to conduct fast and accurate batch data collection and behavior analysis for integrated kitchen electrical products. Connect the dynamic process of warehouse inventory with the ERP inventory of the group to realize the rapid and batch warehousing registration of integrated kitchen and electrical products.
many
There are many materials and SKUs in the warehouse
Up to 100 kinds+
Up to 10000+
Up to 100 kinds+
Up to 10000+
wide
The goods are distributed in several warehouses in the plant
Each warehouse has several floors
There are also many goods in the logistics center warehouse outside the factory
Each warehouse has several floors
There are also many goods in the logistics center warehouse outside the factory
slow
Slow registration of goods in and out
Slow update of cargo logistics information
Slow speed of goods handover confirmation
Slow update of cargo logistics information
Slow speed of goods handover confirmation
frequency
In the production process, finished products are in and out of the warehouse frequently
Frequent stock in and stock out due to return and replacement
Goods in and out of warehouse errors occur frequently
Frequent stock in and stock out due to return and replacement
Goods in and out of warehouse errors occur frequently
3、 Scheme & Implementation
In order to solve the above pain points, Zhejiang Yitian chose prodog of Shanghai Lwanwo Information Technology Co., Ltd ? RFID digital full cycle management software. As follows:
RFID kitchen electrical products library label binding
- Attach an RFID finished product label to each product
- Each RFID finished tag has a unique global code
- Stick it on the outer box with self-adhesive
- In order to read and stabilize, install an RFID tag on the left and right
- Print readable text on the label for daily management
RFID kitchen electrical products warehouse batch warehousing
- The finished products can be stacked normally without exposing all labels
- It can support up to 40 pieces / vehicle in and out of the warehouse
- The batch reading speed is lower than 3 seconds, and the actual measurement does not affect the natural travel of personnel
- Batch reading accuracy measured ＞ 99.99%
- Scalable support for forklift and AGV operation modes
Prodog software automatically records the passing status
- If it passes normally, the event will be recorded automatically and bound with the inbound / outbound and online / offline actions
- Automatically capture the photos when the on-site events occur
- Automatically judge whether it is abnormal, and record, alarm and stop the line
- The reading accuracy is more than 99.99%
- Adapt to a variety of finished product passing angles (through shielding)
RFID material digital control node
- Leanwo third generation material RFID digital control node
- Conduct real-time recording and capture of material passing, going up and down the line and other behaviors
- Highly integrated, beautiful products, suitable for a variety of scenes
- Support the digital material control system of prodog workshop, and provide data analysis and visualization functions
RFID finished products offline work report + automatic warehousing registration
- Each offline and inbound / outbound node is equipped with a propass
- Conduct real-time recording and capture of material passing, going up and down the line and other behaviors
- The system includes the digital full cycle control function of materials
- The system has the function of data visualization
- Data connection between the system and user ERP
4、 Realized income
Improve efficiency: the efficiency of warehouse in and warehouse out registration shall be increased by at least 2 times.
Automatic offline work report: improve the accuracy and efficiency of manual registration.
Automatic offline work report: improve the accuracy and efficiency of manual registration.
Automatic report: outbound report, inbound report, inventory report, offline report, etc.
Multiple functions such as first in first out (FIFO) and stock age warning can be extended.
5、 Relevant cases
December 6, 2021
RFID tags are used for single grade management of "one object, one code" for hazardous chemicals.
Use the joint material digital control node propass to automatically manage the receipt and issue of hazardous chemicals.
The goal of reducing human influence, 100% accuracy of inventory, full cycle management of hazardous chemicals and Management 0 accidents of hazardous chemicals can be achieved through fully automated collection, registration and processing of hazardous chemicals in and out of warehouse information.
September 23, 2021
The electronic tag light picking system can quickly and accurately guide the operation of operators through light on and digital display. Greatly improve the efficiency and accuracy of picking, reduce the difficulty of training and management, improve the overall performance, improve the informatization of warehouse and factory management, solve the social problems of low manpower, expensive manpower and difficult manpower management in labor-intensive industries, and speed up the transformation.
2023年12月18日
This program is for auto parts enterprises, whose warehouses have a large number of parts and materials, with many types, large quantities, scattered distribution, high value and other characteristics. Based on the above characteristics, Leanwo has launched a warehouse intelligent management system specifically for auto parts enterprises to help enterprises transform from traditional warehouses to digital transformation and greatly improve the efficiency of warehouse operation.
July 18, 2020
RFID tags are bound to each hotel textile products (including bed sheets, quilt covers, towels, pillowcases, slippers, etc.), so that each material has a unique ID number in the world, and tampering is not allowed.
After the linen is produced from the production plant, the EPC binding operation has been completed. The linen is transported to the warehouse for warehousing.
July 24, 2020
Yitian factory has the production and storage capacity of a variety of integrated kitchen electrical products (such as integrated stove, dishwasher, etc.). Its finished product management has the following characteristics: the core pain point of Yitian material management is how to quickly and accurately collect batch data and analyze the behavior of integrated kitchen electrical products. Connect the dynamic process of warehouse inventory with the ERP inventory of the group to realize the rapid and batch warehousing registration of integrated kitchen and electrical products
